I’m Jonathan and I think robots are awesome. I’m a certified Teaching English as a Foreign Language teacher with degrees in Electrical and Computer Engineering, so it’s truly a pleasure to be working on Bo & Yana. Since joining Play-I’s Hardware team in March, I’ve been focused on implementing improved features, design validation, and preparing Bo and Yana for volume manufacturing.
The hardware team is devoting significant bandwidth to supporting our manufacturer as we go through several pilot builds of Bo & Yana (see our manufacturing launch plan here). We are partnering with one of the world’s leading toy manufacturers; in fact, there’s a good chance that your children already have at least one toy from them. Even with their 30+ years experience, there’s still a lot of work that goes into making sure we ship high-quality robots on schedule.
Here are some things our hardware team is working with our manufacturer on:
1) Validating Design
We’re making sure that the every feature on the robot performs to our high standards. Up until now, we’ve only had a handful of robots to test, which doesn’t give statistically significant results. Ramping up production means we have lots of robots to test, giving us the ability to observe performance on a large number of units to ensure the best quality.
2) Improving Design For Manufacturing
From the very beginning, we’ve been focusing on mistake proofing. For electronics, this means making sure that each wire harness connector can only plugged in correctly.
3) Testing Fixtures
All of our robots go through a series of tests as they go down the production line. There are 12 circuit boards in Bo that get assembled at different stages in production, so these tests make sure that all the connections are made properly and work together as expected. We collect performance data on each of the features to weed out marginal units. This data makes it easy for continuous product improvement.
4) Life Testing
A group of units from each build we do goes off to our quality lab, where they are played with continuously for 8 hours a day. We are looking to see which parts of the design fail and how long it takes for failures to develop. Proactively finding design weaknesses allows us to make improvements to the robot before they ever make it to your homes and into the hands of your children.
5) Compliance Testing & Certification
We’re working with 3rd-party testing facilities to ensure that our robots comply with all laws for each country where our robots will be sold. In a few days they’ll begin testing for FCC compliance and certification from Bluetooth SIG.
We’re all very eager to see Bo and Yana launch into full production in the coming weeks, but not without making sure we’ve crossed all our t’s and dotted all the i’s. In doing so, we spend a fair amount of time at our manufacturer in China and will continue to do so throughout production launch and volume ramp-up.